Common Failure Diagnosis and Troubleshooting of Motorized Pulley(2)

This article will introduce common failure diagnosis and troubleshooting of motorized pulley to you continuously.

5.Oil leakage of junction box (internal driver). 
Troubleshooting method: Check whether the oil level is too high or not. Remove the junction box and tighten the grease seal plug.

6. Big pulley noise.
Troubleshooting method: If noise of newly installed pulley is big, please increase the support rigidity and check the pulley, shaft coupling, motor installation coaxality simultaneously. The method is to remove the pulley from the stand, test run the pulley separately. If the noise becomes smaller, it indicates that the support rigidity needs to be increased.

7.Pulley doesn’t rotate after the backstop pulley is connected to the power supply. 
Troubleshooting method: Power supply sequences have errors, the power supply should be disconnected immediately and change the sequences of power supply in order to get the correct sequences of connection.

8. Pulley is reversed when the backstop pulley is disconnected to the power supply. 
Troubleshooting method: Check if backstop device is fault or wear and tear.

 

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

Common Failure Diagnosis and Troubleshooting of Motorized Pulley(1)

The motorized pulley should be checked regularly and eliminated trouble timely. The common failure and troubleshooting of motorized pulley will be introduced as shown as below:

1.The current of motor is low, and the cylindrical body doesn’t rotate.
Troubleshooting method: Motor should be checked regularly to know whether it is normal or not. If motor is normal, it indicates that there might be broken in coupling pin shaft ,after changing the coupling pin shaft and start the machine to prevent the more severe consequences.

2.Oil leakage in pulley ends and coupling rotating parts. 
Troubleshooting method: Tighten the spring coil or replace the grease seal.

3.Oil leakage in end cover. 
Troubleshooting method: Tighten the oil plug and change to grease resistant rubber gasket.

4.Oil leakage in the connection parts of cover and cylinder body. 
Troubleshooting method: Check whether the connecting bolts are loosen or not and check if the ventilation plug and air outlet are blocked, unclogging it or clean it if it is blocked.

Do You Know Why There is Conveyor Belt Deviation Phenomenon?

Belt conveyor is a common conveying equipment widely used for metallurgy, chemical, electric power, coal, mining, port etc. In the process operation, conveyor belt deviation happens a lot. Here PK Machinery will analyze the reason as follows:
1.there is attached object on the surface of pulley or roller .
2.both driving pulley and the turnabout pulley have external surface error in manufacturing .
3.the head driving pulley is not parallel with tail pulley.

4.the diameter of driving pulley and the tail pulley is different.
5.the center line of driving pulley and tail pulley is not vertical to the conveyor center line.

 

6.the feeding position is not straight.
7.pulley center is not in the center line of conveyor.
8.roller installation is not straight.
9.bad frame rigidity which will easily lead to the deformation.
10.unstaight conveyor belt joint and belt aging metamorphism will cause deviation on both sides.
11.unilateral bearing rotation is not flexible, or it is stained with sundry.
12.abrasion condition on both sides of guide pulley is different .
13.deviation adjusting device damages and doesn’t work well.

 

14. the pulley wrapped with belt is not parallel with the transmission drum.
15.conveyor belt borders on both sides of the centerline are not overlapped, or conveyor belt edges get worn seriously.
16.feeder, discharger and sweeper have installation error.
17.abrasion condition of pulley two ends is different.
18.conveyor belt take-up device doesn’t have enough tension.
19.the layout of feeding direction and conveyor height is not reasonable.
20.roller support gets worn and deflected seriously. 

Belt Conveyors for Steel Project are Ready for Delivery

Content of project construction: 580 cubic meters of blast furnace and 120 square meters of sintering project.

On 3th June 2015,belt conveyors designed for Vietnam Hefa Phase III 70 thousand tons of steel project are ready for delivery. For this project, PK Machinery provides 38 units of belt conveyors and we are also in charged for belt conveyor engineering design, drawing delivery, fabrication ,equipment delivery and send installation personnel to site. We are sure this will lead a big step and build a solid foundation in metallurgical market!

PK Machinery is mainly engaged in manufacturing belt conveyor,bucket elevator,screw conveyor, vibrating screenetc. applied to different industries .With rich design experience and professional service ,we are sure PK Machinery is the best choice !